Honeywell BW Solo BLE Wireless CO Gas Detector with digital LCD display and front sensor door

Honeywell BW Solo BLE Wireless Version CO Gas Detector

KTI16017002HBWC

Product Description

The Honeywell BW Solo Wireless is an easy-to-service, single-gas personal detector engineered for accurate real-time Carbon Monoxide (CO) monitoring in hazardous industrial environments.

Make/Brand: Honeywell
Model: BW Solo Wireless (CO)
Target Gas: Carbon Monoxide (CO)
Detection Range: 0 to 2,000 ppm (1 ppm resolution)
Sensor Technology: 1-Series electrochemical sensor
Wireless Connectivity: Integrated Bluetooth Low Energy (BLE) with transmission up to 6 meters
Alarms: Audible buzzer (95 dB at 30 cm), flashing visual alarm bars, and internal vibration
Enclosure Rating: Ingress protection certified to IP66 and IP68 (submersible up to 1.2 m for 45 minutes)
Data Logging: Continuous 6-month storage at 5-second intervals and 50-event logging capacity
Power Source: Replaceable 2/3AA 3.6V 1.65Ah lithium cell battery
Compatibility: Honeywell IntelliDoX automated docking station, Honeywell Safety Communicator app, and SafetySuite enterprise software
Hazardous Area Classification: Class I, Div 1, Groups A, B, C, D T4; ATEX II 1G Ex ia IIC T4 Ga; IECEx Ex ia IIC T4 Ga

KTI16017002HBWC

Price

₹ 54,270.00 excl. GST

+ 18.00% GST. Freight after pincode at cart.

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Product Details
Available Brands	Honeywell
Unit	Numbers
HSN Code	90271000
Weight	0.103 kg
Dimension	L 7 x W 6.7 x H 3.6 cm cm ft in m
Warranty	Not Applicable
Tags/categories	Safety Fire Safety Solutions Gas Detectors Portable Gas Detector

Usually dispatched within 128 days

About this product .

The Honeywell BW Solo Wireless is built with a rugged, concussion-proof composite housing engineered to withstand harsh industrial duty. Designed for ergonomic wearable deployment, it includes a heavy-duty stainless-steel alligator clip that mounts securely to lapels, harnesses, or workwear within the breathing zone. An ingress protection rating of IP66/IP68 ensures reliable defense against dense dust, industrial moisture, and temporary water immersion up to 1.2 meters for 45 minutes.
Equipped with Honeywell's 1-Series square electrochemical Carbon Monoxide sensor, this detector measures ambient CO concentrations across a range of 0 to 2,000 ppm with a 1 ppm resolution. The slim form factor of the 1-Series sensor accelerates gas diffusion into the sensing element, delivering faster response times and improved measurement consistency under fluctuating ambient conditions. Operational integrity is supported across temperature ranges from -40°C to +60°C and 5% to 95% relative humidity.
Hazard signaling is facilitated through a multi-sensory alarm system featuring a high-decibel audible buzzer (95 dB at 30 cm), bright wide-angle flashing LED visual bars, and internal tactile vibration. Alarm thresholds cover Low, High, TWA, STEL, and compliance alerts. Internal data memory captures 6 months of continuous measurements at 5-second sampling intervals alongside a 50-event log and rolling 24-hour peak exposure tracking.
Integrated Bluetooth Low Energy (BLE) connectivity enables wireless communication with mobile devices up to 6 meters away. Telemetry, worker status, and real-time gas readings transmit to the Honeywell Safety Communicator app and SafetySuite cloud platforms, allowing plant safety supervisors to monitor remote worker safety and confined space operations without relying on manual reporting.
The instrument is certified intrinsically safe for explosive and classified atmospheres, conforming to Class I, Division 1, Groups A, B, C, D T4, Class I, Zone 0 AEx ia IIC T4 Ga, ATEX II 1G Ex ia IIC T4 Ga, and IECEx Ex ia IIC T4 Ga standards. These certifications make the unit suitable for hazardous petrochemical plants, refineries, steel mills, and chemical processing complexes.
Front-facing access eliminates the need to dismantle the housing during routine servicing; protective sensor filters can be swapped out directly via a clip-release door. Operating on a replaceable 2/3AA 3.6V 1.65Ah lithium cell battery, the device provides up to 12 months of typical operational life. Fleet management, bump testing, and calibration tracking can be automated using compatible Honeywell IntelliDoX docking systems.

Product Information .

Industries, Factories Hospitals, Clinics Laboratries Refineries Chemical Plants Emergency Services

Honeywell BW Solo Wireless CO System Compatibility and Hardware Integration

Automated Docking and Fleet Calibration Infrastructure

The Honeywell BW Solo wireless Carbon Monoxide (CO) gas detector is designed for direct integration with the Honeywell IntelliDoX automated instrument management system. When inserted into an IntelliDoX docking station configured for BW Solo modules, the instrument automatically executes routine bump testing, full span gas calibration, configuration updates, and operational record archival. This system interlocks directly with Honeywell SafetySuite Device Configurator software to automate regulatory compliance tracking, reduce calibration gas consumption, and standardize fleet data records without manual input.

Wireless Telemetry and Software Ecosystem Compatibility

Equipped with an onboard Bluetooth Low Energy (BLE) transceiver, the detector establishes direct wireless communication over distances up to 6 meters. Telemetry, active gas exposure levels, rolling 24-hour peak readings, and critical alarm events transmit directly to paired host systems running the following compatible platforms:

Honeywell Safety Communicator App: Compatible with mobile devices running supported Android and iOS operating systems, enabling instantaneous relay of worker telemetry and gas alarm conditions directly from the field.
Honeywell SafetySuite Software: Enterprise-level cloud and on-premise safety monitoring software that aggregates live field data across multi-facility worker deployments for remote exposure visualization.
Honeywell Device Configurator App: Mobile-based engineering utility allowing safety managers to adjust high, low, TWA, and STEL alarm set points, configure data logging intervals, and query the 50-event history wirelessly over BLE.

Sensors, Power, and Field Replacement Modules

The detector platform is built around the compact, square 1-Series electrochemical sensor architecture, engineered with one-third the height of traditional sensors to optimize gas diffusion and maintain a low physical profile (7.0 cm x 6.7 cm x 3.6 cm). Replacement components and power hardware strictly conform to factory-defined specifications:

Target Gas Sensing: Dedicated 1-Series electrochemical Carbon Monoxide (CO) sensor providing a measurement detection range of 0 to 2,000 ppm with 1 ppm resolution.
Power Supply Requirements: Requires a single 2/3AA 3.6V 1.65Ah lithium cell battery (they are not included), which supports up to 12 months of continuous monitoring.
Field Serviceable Hardware: Compatible with tool-free front filter replacements via a quick-release door, and ships standard with a calibration/test cap connected to a 1-foot hose.
Electronic Assemblies: Internally compatible with factory replacement wireless Carbon Monoxide circuit boards (part reference BWS1-ML-PCB1) for model variants BWS1-ML-Y and BWS1-ML-B.

Industrial Mounting and Hazardous Location Suitability

Engineered for harsh operating conditions spanning -40°C to +60°C and 5% to 95% non-condensing relative humidity, the unit features an IP66 and IP68 environmental enclosure rating (submersion certified up to 1.2 meters for 45 minutes). Mechanical compatibility for worker attachment is provided via a heavy-duty stainless-steel alligator clip on the concussion-proof casing, securing the 103-gram detector directly within the user's breathing zone on PPE collars, chest harnesses, or lapels.

Infrastructure Component	Specification / Compatibility Standard
Docking Station	Honeywell IntelliDoX System
Wireless Protocol	Bluetooth Low Energy (BLE) – up to 6 meters range
Mobile Operating Systems	iOS and Android (via Honeywell Safety Communicator / Device Configurator)
Fleet Software	Honeywell SafetySuite / SafetySuite Device Configurator
Electrical Safety Approvals	Class I, Div 1, Groups A, B, C, D T4; Class I, Zone 0, AEx ia IIC T4 Ga
International Explosion Protection	ATEX II 1G Ex ia IIC T4 Ga; IECEx Ex ia IIC T4 Ga; DNV GL Marine Certified

Honeywell BW Solo Wireless CO Gas Detector Mounting and Commissioning Guide

Package Inventory and Pre-Commissioning Verification

Before deploying the Honeywell BW Solo wireless carbon monoxide (CO) detector into field operations, verify all standard package components against the packing manifest. The factory shipment includes the detector fitted with a 1-Series square electrochemical CO sensor, an integrated stainless-steel alligator clip, a specialized calibration/test cap with a 1-foot hose, and a quick reference guide. Inspect the concussion-proof composite housing and front filter access door for physical integrity prior to powering the unit.

Wearable Positioning and Breathing Zone Mounting

The Honeywell BW Solo is engineered as a wearable personal compliance monitor. To achieve accurate exposure readings, the unit must be positioned within the operator's breathing zone (a 25 cm to 30 cm radius around the mouth and nose). Utilize the heavy-duty rear stainless-steel alligator clip to fasten the instrument securely to personal protective equipment (PPE), coveralls, lapels, chest straps, or safety harnesses.

With a compact profile measuring 7.0 cm x 6.7 cm x 3.6 cm (2.7 in x 2.6 in x 1.4 in) and an overall weight of approximately 103 grams (3.6 ounces), the instrument minimizes snag risks and user fatigue during extended operations. Ensure the front diffusion aperture of the 1-Series CO sensor remains unobstructed by outer garments, high-visibility vests, or tool holsters.

Power Supply Installation

Instrument operation requires a 2/3AA 3.6V 1.65Ah lithium cell battery (they are not included). This power source supplies up to 12 months of operational life under typical continuous operating conditions. When servicing or replacing the battery (they are not included), perform maintenance strictly within designated non-hazardous, gas-free environments to maintain electrical safety ratings in accordance with Class I, Division 1 and ATEX/IECEx Zone 0 directives.

Docking Station Integration and Functional Testing

Prior to daily entry into active industrial zones, execute a mandatory functional bump test or full calibration to ensure sensor diffusion integrity and alarm responsiveness. The Honeywell BW Solo supports two operational commissioning workflows:

Automated IntelliDoX Docking: Insert the detector directly into a compatible Honeywell IntelliDoX automated docking station. The system automatically reads device records, conducts rapid bump tests, performs CO span calibration using test gas, configures operational parameters, and archives compliance logs.
Manual Commissioning: Attach the provided calibration/test cap and 1-foot hose directly over the front sensor faceplate. Apply verified carbon monoxide calibration gas according to specified concentration guidelines, utilizing the single-button interface—which is fully navigable while wearing industrial work gloves.

Wireless BLE Connectivity and System Integration

The integrated Bluetooth Low Energy (BLE) transceiver provides short-range telemetry and instrument setup capabilities up to 6 meters. Pair the wireless BW Solo with the Honeywell Safety Communicator app or Device Configurator software on supported Android or iOS mobile devices. This connection transmits live 0 to 2,000 ppm CO concentrations, rolling 24-hour peak readings, and alarm states directly to the Honeywell SafetySuite monitoring infrastructure.

Environmental Operating Parameters

Ensure installation environments remain within the certified physical limits: continuous operational temperatures from -40°C to +60°C (-40°F to +140°F) and relative humidity levels between 5% and 95% non-condensing. The enclosure provides ingress protection rated at IP66 and IP68, capable of withstanding water submersion up to 1.2 meters for 45 minutes.

Maintenance, Calibration & Field Service Procedures

The Honeywell BW Solo Wireless CO gas detector is engineered for rapid field serviceability without requiring disassembly of the main instrument casing. Routine upkeep is essential to ensure sensor responsiveness across its 0 to 2,000 ppm Carbon Monoxide measurement range and to preserve intrinsic safety and ingress integrity in hazardous industrial operating zones.

Sensor Filter Inspection and Tool-Free Replacement

Particulate and moisture filters on the front of the detector protect the 1-Series electrochemical Carbon Monoxide sensor from process dust, aerosols, and fluid contamination. A blocked or saturated filter membrane is a primary cause of sluggish gas diffusion and calibration failures. Technicians can replace the external sensor filter in seconds without using screwdrivers or opening the primary electronics housing. Simply release and pop off the front filter access door, inspect or replace the filter membrane, and firmly seat the cover back in place. Proper alignment of the sensor access door is required to maintain the certified IP66 and IP68 dust-tight and water-immersion seal (tested to 1.2 meters for 45 minutes).

Bump Testing and Sensor Calibration Schedule

Operational safety protocols mandate performing a functional bump test before each daily entry or shift. The bump test verifies that the 1-Series sensor responds to target gas and confirms that the visual alarm bars, vibration motor, and 95 dB (at 30 cm) audible alarm buzzer actuate properly. Full span and zero calibration must be performed at least every 6 months, or whenever the detector fails a bump test.

Manual calibration can be carried out using certified Carbon Monoxide calibration gas and the included test cap with 1-foot connection hose. During calibration, the single-button interface navigates through the calibration menu, and the detector automatically evaluates sensor response and updates baseline zero and span data points across its rolling 24-hour peak reading and event tracking memory.

Automated Fleet Maintenance via IntelliDoX Docking System

For industrial fleet deployments, the detector is fully compatible with the Honeywell IntelliDoX automated docking and management system. Placing the instrument into an IntelliDoX nest allows safety teams to automate daily bump tests, complete span calibrations, update user alarm set points (Low, High, TWA, STEL), and transfer audit records. Technicians can also utilize the integrated Bluetooth Low Energy (BLE) link to connect wirelessly from up to 6 meters using the Honeywell Safety Communicator app, Device Configurator app, or Honeywell SafetySuite enterprise software to export the 50-event log or review up to 6 months of continuous data logging recorded at 5-second intervals.

Power Supply and Lithium Cell Replacement

The BW Solo Wireless detector is powered by a 2/3AA 3.6V 1.65Ah lithium cell battery (they are not included), delivering approximately 12 months of continuous operational runtime under typical conditions. Battery replacement must strictly take place in a designated non-hazardous, gas-free location to comply with hazardous location safety standards (Class I, Division 1 / Zone 0 and ATEX/IECEx Ex ia IIC T4 Ga). When replacing the exhausted cell, install an approved 2/3AA 3.6V lithium cell battery (they are not included), verify correct contact polarity, and secure the housing to maintain electrical containment.

Routine Cleaning and Mechanical Inspection

Inspect the concussion-proof composite housing and heavy-duty stainless-steel alligator clip on a monthly basis for physical damage, cracking, or chemical degradation. Clean the instrument exterior using a soft cloth dampened with clean water; never use harsh solvents, abrasive cleaners, or petrochemical degreasers that can degrade the housing or contaminate the electrochemical sensor. Ensure the audible alarm aperture remains clear of compacted dirt and grease to maintain full 95 dB alarm audibility across operating conditions spanning -40°C to +60°C and 5% to 95% non-condensing relative humidity.

Maintenance Schedule & Task Reference

Maintenance Activity	Recommended Frequency	Required Equipment / Procedure
Bump Test	Daily prior to shift entry	Target CO test gas, test cap with 1-foot hose, or IntelliDoX station
Filter Membrane Inspection	Weekly or upon heavy dust exposure	Visual check; tool-free pop-off front door replacement
Zero and Span Calibration	Every 6 months or post-failed bump test	Known-concentration CO test gas cylinder, regulator, and test cap or IntelliDoX
Power Cell Replacement	Approximately every 12 months (or low-power alert)	2/3AA 3.6V 1.65Ah lithium cell battery (they are not included); service only in non-hazardous area
Housing and Clip Inspection	Monthly	Visual check of concussion-proof casing, alligator clip, and IP66/IP68 seal mating
Data and Event Log Extraction	Monthly or per audit schedule	IntelliDoX dock or BLE wireless connection (up to 6 m) to Honeywell SafetySuite

Industrial Applications and Field Deployment Scenarios

The Honeywell BW Solo BLE Wireless Carbon Monoxide (CO) Detector is engineered for continuous personal gas detection and plant-wide industrial safety compliance. Featuring a slim-profile 1-Series electrochemical sensor, IP66/IP68 water immersion ingress protection, and real-time Bluetooth Low Energy (BLE) connectivity, the instrument delivers reliable toxicity monitoring across hazardous zones in heavy industrial infrastructure.

Confined Space Entry and Pre-Entry Atmospheric Clearance

During confined space maintenance inside storage tanks, utility vaults, process vessels, pipelines, and boiler drums, incomplete fuel combustion or chemical degradation can cause deadly accumulations of carbon monoxide. Technicians utilize the supplied calibration and test cap with 1-foot hose to perform remote sampling prior to physical entry. Once inside, the compact unit attaches to personal protective equipment (PPE) or harnesses within the breathing zone via its heavy-duty stainless-steel alligator clip.

The single-button navigation simplifies use for operators wearing heavy work gloves. The rapid-diffusion 1-Series electrochemical sensor measures toxic carbon monoxide concentrations across a 0 to 2,000 ppm range with a 1 ppm resolution, tracking real-time exposures against configurable Low, High, TWA, and STEL alarm thresholds.

Petrochemical Refining and Chemical Processing Facilities

Downstream refineries, cracking units, synthesis gas plants, and chemical processing facilities demand rugged, certified equipment capable of functioning in explosive atmospheres. Certified to Class I, Division 1, Groups A, B, C, D T4, Class I, Zone 0, AEx ia IIC T4 Ga, and ATEX/IECEx II 1G Ex ia IIC T4 Ga, the detector operates safely in continuous hazardous locations.

Refinery workers face harsh weather, washdown procedures, and extreme ambient thermal swings. With an operating temperature profile of -40°C to +60°C (-40°F to +140°F), humidity tolerance between 5% and 95% non-condensing, and IP68 submersion resilience up to 1.2 meters for 45 minutes, the concussion-proof casing protects critical circuitry. In high-noise outdoor environments, the triple notification system—consisting of a 95 dB audible buzzer at 30 cm, high-intensity visual alarm bars, and internal vibration—ensures plant technicians never miss an evacuation alert.

Steel Mills, Smelting, and Blast Furnace Operations

Carbon monoxide is an inherent byproduct of basic oxygen furnaces, blast furnaces, coke ovens, and metal smelting operations. Steelworkers and maintenance contractors encounter severe localized CO exposure risks near gas pipelines, recuperators, and ductwork. The lightweight 103-gram profile avoids worker fatigue during extended shifts, while the integrated internal memory records up to 6 months of continuous data logging at 5-second intervals, 50 distinct alarm events, and rolling 24-hour peak readings for post-incident audits.

Power Generation Utilities and Thermal Boiler Rooms

In thermal power stations, turbine halls, and industrial steam plants, fuel combustion burners pose persistent CO leakage hazards. Using integrated Bluetooth Low Energy (BLE) telemetry up to a 6-meter line of sight, the detector links to the Honeywell Safety Communicator app on mobile devices. Worker gas exposure levels, instantaneous alarms, and worker status data route directly into Honeywell SafetySuite software, giving centralized safety control rooms instant visibility over lone operators.

Fleet Turnaround Management and Contractor Checkpoints

During major plant turnarounds and shutdowns, safety teams manage hundreds of portable gas detectors. The Honeywell BW Solo integrates seamlessly with the Honeywell IntelliDoX automated docking station to execute automated bump tests, sensor calibrations, and configuration adjustments in seconds. Field servicing requires no screwdrivers; maintenance personnel can snap off the front filter door to inspect or swap protective membranes, keeping gas detection fleets compliant with minimal tool usage. Long-term field autonomy is maintained via a replaceable 2/3AA 3.6V 1.65Ah lithium cell battery (they are not included), delivering up to 12 months of standard operational runtime.

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