FAAC 844 C Z16 sliding gate motor with Z16 Module 4 pinion drive

FAAC 844 C Z16 Sliding Gate Motor 1800 kg

KTI02006002844C

Product Description

The FAAC 844 C Z16 is an electro-mechanical sliding gate operator engineered for continuous duty and high-traffic commercial and industrial gate automation.

Make/Brand: FAAC
Model: 844 C Z16
Maximum Gate Leaf Weight: 1800 kg
Maximum Gate Leaf Length: 40 m
Thrust Force: 1300 N
Travel Speed: 9.6 m/min
Drive Pinion: Z16 Module 4
Stopping Space: 30 mm
Power Supply: 220 to 240 V AC at 50/60 Hz
Motor Power Rating: 230 W
Start-up Capacitor: 18 µF
Internal Lubrication: Oil bath with FAAC HP OIL
Clutch Mechanism: Twin-disk anti-crushing clutch in oil bath
Locking Mechanism: Non-reversing mechanical reduction system with key-operated manual release
Ingress Protection: IP44
Operating Temperature: -20°C to +65°C
Thermal Protection: 120°C automatic reset
Unit Weight: 16.9 kg

KTI02006002844C

Ask for price

Product Details
Available Brands	FAAC
Unit	Numbers
HSN Code	85309000
Weight	16.9 kg
Warranty	12 Months Warranty
Resources	Download Datasheet Download Datasheet 2
Tags/categories	Automation Automatic Entry Solutions Sliding Gate
Standards	IS/IEC 60529

Usually dispatched within 21 days

About this product .

The FAAC 844 C Z16 electro-mechanical gearmotor is designed for automated drive transmission on heavy industrial, commercial, and intensive residential sliding gates. It features an integrated reduction system fully immersed in a continuous oil bath filled with FAAC HP OIL, providing efficient heat dissipation, low mechanical wear, and consistent operation during heavy cycling.
Equipped with a Z16 Module 4 toothed pinion, the operator delivers a maximum thrust force of 1300 N and operates gates up to 1800 kg in total leaf weight and 40 meters in overall travel width. The system drives the leaf at a rated speed of 9.6 meters per minute, maintaining an accurate stopping distance of 30 mm.
Mechanical safety is governed by an adjustable twin-disk clutch immersed in oil, providing sensitive anti-crushing force regulation directly at the gear reduction interface. The drive utilizes a non-reversing mechanical reduction gear to lock the gate securely in place when the motor is stopped, backed by a key-operated mechanical release lever for manual leaf movement during power interruptions.
The motor operates from a standard single-phase 220 to 240 V AC supply at 50/60 Hz, drawing a maximum power of 230 W with an 18 µF start-up capacitor. Built-in thermal protection monitors motor winding temperatures, automatically interrupting operation at 120°C and resetting once the motor has cooled.
Housed in an enclosure rated to IP44 protection against dust particles and splashing water, the unit operates across an ambient temperature range of -20°C to +65°C. Travel positioning is tracked via magnetic limit switch sensors mounted on the drive rack, ensuring contact-free travel cutoffs.
The unit meshes with standard Module 4 steel or heavy-duty nylon racks and interfaces directly with FAAC electronic control units supporting BUS 2Easy safety accessories, dedicated 8.2 kΩ and normally-closed safety edge inputs, and plug-in radio receivers for wireless access control.

Product Information .

Bungalow, Farm Houses Hospitals, Clinics Shopping Malls, Showrooms Government Buildings, Offices Banks Defense Sectors Power Plants Farms Server Rooms Basement, Parking Areas Construction Sites

System Compatibility and Integration Interfaces

The FAAC 844 C Z16 electro-mechanical sliding gate operator (KT ERP ref: KTI02006002844C) is engineered for integration into commercial, residential, and heavy industrial vehicle access perimeters. To ensure correct mechanical and electrical matching across automated vehicular entry systems, deployment engineers must adhere to specific mechanical drive parameters, electronic interface protocols, and physical leaf dimension thresholds.

Mechanical Drive & Rack Compatibility

The integrated drive output of the FAAC 844 C Z16 features a factory-fitted Z16 Module 4 pinion. This gear geometry interfaces directly with standard Module 4 pitch toothed racks. The operator accommodates both heavy-gauge steel racks (welded or bolted) and nylon racks with internal steel reinforcing cores, provided the Module 4 tooth profile is matched across the entire run. Mechanical alignment must account for a stopping space of 30 mm and ensure uninterrupted engagement along the leaf stroke without vertical binding on the pinion shaft.

Gate Leaf Physical Compatibility

The internal mechanical transmission, complete with an oil-bath drive and twin-disk mechanical clutch, is rated for specific structural gate thresholds:

Maximum Leaf Weight: Up to 1800 kg on tracked sliding or engineered cantilever gates.
Maximum Clear Opening / Leaf Width: Up to 40 meters continuous travel.
Drive Output: Generates up to 1300 N maximum thrust force at a linear speed of 9.6 m/min.
Limit Switches: Integrates with magnetic limit switch sensors and travel limit plates fixed directly along the Module 4 rack.

Control Board & Field Device Interfaces

The operator interfaces with FAAC dedicated electronic control boards (such as the E781 and 780D series). These microprocessor control units provide native integration across industry-standard peripheral and telemetry hardware:

BUS 2Easy Protocol: Two-wire polarity-free BUS interface for monitored photocells, safety sensors, and peripheral accessories.
Safety Edge Inputs: Dedicated terminals supporting normally closed (NC) mechanical safety edges or monitored 8.2 kΩ resistive conductive profiles complying with EN 12453 impact force standards.
Radio Decoders: Integrated quick-fit connector accommodating FAAC Omnidec radio receiver modules, including XF SLH and XF FDS wireless decoding boards for field transmitters.
System Automation: Directly compatible with FAAC Simply Connect communication platforms for remote diagnostics and telemetry management.

Electrical Supply Compatibility

The internal 230 W motor and its included 18 µF start-up capacitor operate strictly on a primary mains supply of 220–240 V AC at 50/60 Hz. The electrical circuit includes an internal self-resetting 120°C thermal protection cutout, allowing consistent duty cycles across operating environments ranging from -20°C to +65°C within its IP44 protected enclosure.

Installation and Commissioning Guidelines for FAAC 844 C Z16 Sliding Gate Operator

Proper mechanical mounting, accurate rack alignment, and precise electrical calibration are critical when installing the FAAC 844 C Z16 electro-mechanical sliding gate operator (KT ERP reference KTI02006002844C). Engineered to manage heavy industrial, commercial, and high-traffic residential sliding or cantilever gates weighing up to 1800 kg and spanning up to 40 m, the 16.9 kg drive unit requires a level, vibration-free base to handle its maximum 1300 N thrust force and 9.6 m/min travel speed safely.

Foundation Anchoring and Base Preparation

The operator must be positioned parallel to the gate travel path on a solid concrete base. Secure the foundation plate using heavy-duty anchor bolts embedded in the concrete pad. Conduit pipes for main power and control cabling must enter through the dedicated access cutouts in the base plate before the operator is lowered into position. Ensure the foundation plate is level across both axes to eliminate tilt, which can cause lateral wear on the drive gear.

Pinion Engagement and Rack Alignment

The FAAC 844 C Z16 is fitted with an external Z16 Module 4 pinion. To ensure proper mechanical power transmission, align this drive gear with a compatible Module 4 steel or nylon toothed rack bolted or welded along the full length of the gate leaf. Critical mechanical guidelines include:

Backlash Clearance: Maintain a vertical mechanical clearance of approximately 1.5 mm to 2 mm between the teeth of the Z16 Module 4 pinion and the rack teeth. The gate leaf weight must never rest on the operator pinion or drive shaft.
Stroke Verification: Disengage the non-reversing transmission using the key-operated manual mechanical release lever. Manually slide the gate leaf along its entire travel path—up to the 40 m maximum width—to verify smooth, unhindered meshing without friction, tooth binding, or vertical misalignment.
Stopping Tolerance: Take into account the drive system's 30 mm stopping space when positioning physical travel stops at full open and full close limits.

Electrical Mains, Ingress Protection, and Control Wiring

The gearmotor operates on a single-phase 220–240 V AC supply at 50/60 Hz and draws a maximum power rating of 230 W, supported by an internal 18 µF start-up capacitor. All incoming conduit and cable entries must be sealed correctly to preserve the housing's IP44 environmental ingress protection rating against water spray and foreign matter. Connect the motor to compatible FAAC electronic control boards (such as the E781 or 780D series), utilizing BUS 2Easy ports, FAAC Simply Connect interfaces, safety edge terminals (NC or 8.2 kΩ), and FAAC XF SLH or FDS radio decoding modules.

Limit Switch Setup and Anti-Crushing Clutch Calibration

End-of-stroke detection relies on magnetic limit switch sensors mounted on the gearmotor chassis, activated by magnetic plates secured to the rack at the open and close terminal points. Adjust the position of the magnetic plates so that deceleration and full motor cut-off occur smoothly before the leaf strikes hard physical stops.

To guarantee compliance with EN 12453 safety requirements and European Machinery Directive 2006/42/EC, calibrate the internal twin-disk anti-crushing mechanical clutch, which runs inside the FAAC HP OIL bath. Rotate the internal clutch adjustment screw to set the exact slip threshold. The clutch must provide sufficient thrust to move the 1800 kg gate reliably under heavy site wind loading while slipping immediately to prevent crushing forces if an obstacle is encountered. The built-in thermal protection will automatically reset once internal temperatures drop below 120°C if the motor overheats during commissioning.

Preventive Maintenance and Servicing Guidelines for FAAC 844 C Z16

Routine maintenance of the FAAC 844 C Z16 electro-mechanical sliding gate operator (KT ERP ref: KTI02006002844C) is essential for preserving performance, operational safety, and continuous high-traffic duty cycles. Designed for industrial, commercial, and heavy residential gates supporting leaf weights up to 1800 kg and leaf widths up to 40 m, the operator requires systematic mechanical and electrical evaluations to maintain compliance with the European Machinery Directive 2006/42/EC and EN 12453 safety standards.

Oil Bath Fluid Inspection and FAAC HP OIL Replenishment

The internal mechanical drive components and twin-disk mechanical clutch of the FAAC 844 C Z16 are fully immersed in an internal oil bath to facilitate continuous heat dissipation and gear lubrication. Technicians must inspect oil levels at regular intervals using the dedicated oil filling plug. Over time, heavy cycling generates thermal loads that demand optimal oil viscosity across the operating range of -20°C to +65°C.

Check the exterior of the 16.9 kg casing and seal points for signs of fluid migration to maintain IP44 enclosure integrity. Whenever oil levels fall below the designated fill threshold, replenish the reservoir exclusively with genuine FAAC HP OIL. Running the operator with depleted or degraded oil leads to mechanical drive wear, clutch slippage, and premature motor heating.

Module 4 Pinion and Rack Mesh Verification

The transmission interface between the Z16 Module 4 pinion and the Module 4 toothed rack mounted along the gate leaf requires periodic physical inspection:

Clearance Inspection: Ensure an adequate clearance exists between the teeth of the Z16 pinion and the rack throughout the entire 40 m travel path. The gate weight must never bear down directly onto the drive pinion.
Travel Uniformity: Check for continuous, uniform mesh without mechanical binding along the entire gate stroke. Verify that the rated stopping space remains at approximately 30 mm upon command cutoff.
Fastener Integrity: Inspect the foundation plate anchor bolts securing the operator and verify that rack mounting bolts or welds along the gate leaf remain fully rigid under the 1300 N maximum thrust load.

Twin-Disk Mechanical Clutch Calibration

The integrated twin-disk anti-crushing clutch operates directly within the oil bath to regulate thrust force. Calibration is performed via the internal mechanical adjustment screw. If the clutch is calibrated too loosely, the operator may slip prematurely under high-speed leaf travel (up to 9.6 m/min) or adverse environmental resistance. If set too tightly, the drive exceeds allowable force limits established under EN 12453.

Electrical Checks, Thermal Safety, and Limit Detection

Electrical servicing focuses on maintaining power supply stability and signal integrity across terminal connections:

Power and Capacitor: Confirm that the 220–240 V AC (50/60 Hz) main feed is stable and inspect the terminal leads of the 18 µF start-up capacitor to ensure consistent starting torque for the 230 W motor.
Thermal Cutout Diagnostics: The drive motor incorporates thermal protection rated to trip at 120°C. If thermal cutout occurs during continuous cycling, inspect for mechanical obstruction or improper clutch tension before waiting for the automatic reset to cool below 120°C.
Magnetic Limit Switches: Inspect the position, clean magnetic sensors, and confirm secure attachment of the limit switch plates along the Module 4 rack. Test signal delivery to the FAAC electronic control board.
Manual Release Operation: Test the key-operated manual mechanical release lever to verify that it smoothly disengages the non-reversing reduction gears for free manual gate operation during power loss.
Safety Inputs: Verify response from safety edges configured for NC or 8.2 kΩ inputs and check peripheral communication across the BUS 2Easy interface.

Maintenance Task Schedule

Frequency	Component	Maintenance Action
Monthly	Manual Release	Test key-operated mechanical release lever for smooth disengagement and re-engagement.
Quarterly	Magnetic Limit Switches	Clean sensor faces, remove debris from rack-mounted plates, and verify open/close cutoffs.
Bi-Annually	Z16 Module 4 Pinion & Rack	Inspect gear tooth wear, check backlash, and ensure no vertical load rests on the drive pinion.
Bi-Annually	FAAC HP OIL Bath	Check fluid level through dedicated oil filling plug; top off with FAAC HP OIL if needed.
Annually	Twin-Disk Clutch	Calibrate internal adjustment screw to verify 1300 N thrust threshold against EN 12453 safety limits.
Annually	Capacitor & Casing	Inspect 18 µF start-up capacitor, check electrical terminations, and verify IP44 seal integrity.

Industrial and Commercial Application Environments for the FAAC 844 C Z16

The FAAC 844 C Z16 electro-mechanical operator (KT Automation reference KTI02006002844C) is engineered specifically for continuous-duty, high-traffic automated access control. Driven by a 220–240 V AC motor delivering 1300 N of thrust force through a Z16 Module 4 pinion, the unit automates sliding and cantilever gates weighing up to 1800 kg with travel spans reaching 40 meters. Its internal mechanical assembly operates completely immersed in a FAAC HP OIL bath, ensuring continuous heat dissipation and lubrication during intensive operational duty cycles across temperature ranges from -20°C to +65°C.

Heavy Industrial Yards and Logistics Hubs

Logistics depots, intermodal freight terminals, and manufacturing plants require wide perimeter clear openings to accommodate multi-axle freight vehicles, heavy machinery, and continuous commercial deliveries. The FAAC 844 C Z16 easily drives heavy industrial sliding gates up to 40 meters in span and 1800 kg in total leaf mass at a controlled linear speed of 9.6 m/min. In high-cycle freight environments, the motor's internal thermal protection (rated for automatic reset at 120°C) and continuous oil-bath lubrication prevent breakdown under intensive repetition, while the 30 mm stopping space ensures tight operational tolerances at final travel boundaries.

High-Throughput Commercial Access Gates

Commercial business parks, corporate vehicle compounds, and regional distribution facilities require constant vehicular access without compromising physical perimeter security. Operating with an internal non-reversing mechanical reduction system, the 844 C Z16 maintains positive physical locking when the motor stops, eliminating the immediate necessity for secondary mechanical drop bolts on heavy leaves. For system integrators, the drive integrates with FAAC control units featuring BUS 2Easy technology, FAAC Simply Connect network systems, and XF SLH or XF FDS decoding receivers to handle dense commercial vehicle entry streams.

Perimeter Access in Critical Infrastructure

Utility stations, data center campuses, and transit yards mandate automated barrier systems compliant with European Machinery Directive 2006/42/EC and EN 12453 safety standards. The FAAC 844 C Z16 incorporates an internal twin-disk mechanical clutch operating in the oil bath to establish an adjustable anti-crushing safety barrier. Travel stroke monitoring is maintained via integrated magnetic limit switch sensors that resist mechanical fouling from dirt or outdoor debris. When external power disruptions occur, access continuity is restored via the dedicated key-operated manual mechanical release lever.

Large Residential Estates and Communal Complexes

In multi-family residential communities or gated enterprise campuses where traffic frequencies exceed the duty limits of residential gearmotors, the 844 C Z16 provides an industrial-grade solution. Its IP44-rated enclosure safeguards electrical systems—including the integrated 18 µF start-up capacitor and 230 W motor core—against solid particulate ingress and water splashing from any direction. Furthermore, dedicated inputs supporting safety edges (NC or 8.2 kΩ) allow installers to implement comprehensive contact protection across high-risk closing edges.

Operational Environment Matrix

Operational Environment	Gate Configuration	Key Functional Benefit
Heavy Logistics & Freight Terminals	Cantilever or tracked sliding leaves up to 1800 kg / 40 m	1300 N thrust force; Z16 Module 4 pinion coupling
Commercial Parks & Corporate Entrances	Continuous high-traffic automated sliding barriers	FAAC HP OIL continuous cooling; BUS 2Easy access integration
Critical Utilities & Secure Compounds	High-security boundary gates (EN 12453 compliant)	Oil-bath twin-disk safety clutch; non-reversing mechanical lock
Extreme Climate & Exposed Sites	Outdoor perimeter sliding gates (-20°C to +65°C)	IP44 ingress housing; 120°C auto-reset thermal protection

Related Products .

Page 1 of 10

Syncing...

Compare with similar products .

	Current Product FAAC 844 C Z16 Sliding Gate Motor 1800 kg	Automation Of Sliding Gate	Sliding Gate Motor Ditec NEOS Series 1000kg	+ Add product to compare
SKU	KTI02006002844C	KTI02006010ATSG	KTI02006001000	—
Brand	FAAC	KTI	Ditec	—
Price (excl. GST)	Ask for price	Ask for price	₹ 79,177.50 excl. GST	—
GST %			18.00%	—
Certifications	IS/IEC 60529	—	—	—
Availability	Made to Order	Made to Order	Made to Order	—
	Ask for price	Ask for price		—