Edge Protection Type O

KTI16007003KPKO

Product Description

Knuffi Edge Protection Type O is a heavy-duty, flexible polyurethane bumper guard engineered to cushion sharp sheet metal edges and protect personnel and equipment against impact injuries and structural damage.

Brand: Knuffi (SHG PUR-Profile)
Model: Type O (Model O)
Profile Type: Round slotted edge protector
Applicable Edge Thickness: 1 mm to 2 mm
Profile Diameter: 20 mm (approx. 13/16 in)
Standard Length: 1000 mm (1 Meter)
Material: Recyclable flexible polyurethane (PU) foam with reverse-printed abrasion-resistant outer skin
Operating Temperature Range: -40°C to +100°C (-40°F to +212°F)
Fire Rating Compliance: DIN EN 13501-1 Class E / DIN 4102 B2
Mounting: Push-on / clip-on friction fit (reusable and detachable)

KTI16007003KPKO

Price

₹ 2,824.88 excl. GST

+ 18.00% Tax + Freight Charge

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Product Details
Available Brands	Knuffi
Unit	Numbers
HSN Code	39259010
Weight	0.27 kg
Dimension	L 100 x W 2 x H 2 cm cm ft in m
Warranty	Not Applicable
Tags/categories	Safety Road Traffic Safety Solutions Corner Pillar Guard Knuffi Pillar Guard

Usually dispatched within 4 days

About this product .

Knuffi Edge Protection Type O provides high-performance impact cushioning and edge shielding in industrial, commercial, and manufacturing facilities. Designed with a rounded tubular profile, it mitigates impact forces from low-clearance obstacles, machinery frames, and protruding structural edges to protect personnel from cuts and collision injuries.
Engineered with a precise clamping channel, the Type O profile securely fits onto thin edges and sheet metal flanges ranging between 1 mm and 2 mm in thickness. The natural elastic clamping force of the profile ensures a snug grip without requiring secondary adhesives, allowing quick positioning and damage-free removal.
Constructed from high-density, CFC-free flexible polyurethane (PU) foam, the bumper guard features exceptional shock absorption capabilities. Its exterior skin is created through a reverse-printed foaming technique, sealing colors beneath an integrated polyurethane layer that resists surface abrasion, UV degradation, and chemical exposure.
The profile maintains reliable elasticity and protective integrity across extreme operating temperatures ranging from -40°C to +100°C. Tested to European fire classifications DIN EN 13501-1 Class E and DIN 4102 B2, it is suitable for demanding indoor and outdoor industrial environments.
Knuffi Type O is commonly deployed across machinery enclosures, electrical cabinets, conveyor guide rails, storage rack uprights, sheet metal housings, and warehouse transport passageways. Its modular design allows it to be trimmed cleanly to custom lengths on-site using standard utility cutting blades.
Because the profile utilizes friction clamping rather than permanent adhesive backing, it can be relocated and reused repeatedly across temporary setups, maintenance routines, or permanent factory installations with zero maintenance required.

Product Information .

Corporate Offices Worship Places Industries, Factories Bungalow, Farm Houses Hospitals, Clinics Shopping Malls, Showrooms Government Buildings, Offices Party Plots, Gardens Banks Auditorium Conference Hall Construction Sites

Substrate and System Compatibility

Substrate Thickness and Edge Geometry Tolerances

Knuffi Edge Protection Profile Type O is engineered to interface directly with thin structural edges, sheet metal fabrications, and flat rigid panels. The integrated channel slot is dimensioned specifically to engage substrate thicknesses ranging from 1 mm to 2 mm (0.039 in to 0.079 in). With an insertion depth of 10 mm (0.39 in), the profile provides a secure friction fit over the perimeter of exposed metalwork without requiring pre-drilling or separate mechanical fasteners.

Due to the flexible nature of its molded polyurethane body, Type O conforms efficiently to diverse structural shapes. It is fully compatible with straight linear runs, curved panels, radiused corners, and contoured edge transitions commonly found on industrial equipment.

Interface Parameter	Specification / Operational Limit
Compatible Edge Thickness	1.0 mm to 2.0 mm (0.039 in to 0.079 in)
Slot Insertion Depth	10 mm (0.39 in)
Overall Profile Dimensions	20 mm (W) x 20 mm (H) (0.79 in x 0.79 in)
Linear Weight	Approx. 0.27 kg/m (0.6 lbs per 1-metre unit)
Standard Supply Formats	1-metre pre-cut sections, 5-metre continuous rolls
Thermal Operating Range	-40 °C to +100 °C (-40 °F to +212 °F)

Industrial Machinery and Plant Equipment Interfaces

Knuffi Type O profile bumpers are designed for integration across logistics facilities, production cells, and automated machinery lines. Standard substrate interfaces include:

Sheet Metal Guarding: Protects personnel from contact with raw edges on machine enclosures, safety doors, and electrical cabinet entries.
Structural Steel Flanges: Shields thin metal flanges, structural trim, and thin-gauge channel edges.
Chassis Panels: Provides impact-absorbing edge borders on mobile automation, AGVs, carts, and industrial transport chassis.
Perforated Cable Trays: Prevents wire insulation abrasion and personnel lacerations along the exposed sidewalls of routing trays.

Dimensional Limits and Incompatible Configurations

Type O must be matched strictly to edge thicknesses within the 1 mm to 2 mm operating window. Forcing the profile over substrates thicker than 2 mm will lead to over-stretching, permanent structural deformation, or splitting of the polyurethane slot. For non-linear installations requiring custom segments, the profile is field-trimmable to exact dimensions using a standard utility knife.

Environmental and Regulatory Conformance

The profile maintains physical stability in operating environments ranging from -40 °C to +100 °C (-40 °F to +212 °F). Its 100% CFC-free, silicone-free polyurethane formulation with co-extruded UV-stabilized and moisture-resistant film ensures compatibility with outdoor installations and washdown environments utilizing mild industrial detergents. Fire behavior complies with DIN 4102 B2 and UL 94 HB, while safety marking layouts align with ASR A1.3 and ISO 7010 visual awareness standards.

Knuffi Type O Edge Protection Profile: Field Installation and Sizing Guidelines

Pre-Installation Substrate Verification

Before installing the Knuffi Edge Protection Profile Type O, verify that the target edge profile falls strictly within the mechanical acceptance criteria. The internal slot is engineered to securely grip sheet metal, structural flanges, chassis panels, and perforated cable trays with an edge thickness between 1 mm and 2 mm (0.039 in to 0.079 in). Confirm that the edge clearance accommodates the 10 mm (0.39 in) slot insertion depth to ensure complete engagement of the 20 mm x 20 mm (0.79 in x 0.79 in) polyurethane profile. Do not attempt to force the profile over edge profiles exceeding 2 mm in thickness, as over-stretching can compromise profile retention and lead to splitting of the internal clamping channel.

Precision Trimming and Length Preparation

Knuffi Type O profiles are supplied in standard 1-metre pre-cut sections (approx. 0.27 kg per piece) and continuous 5-metre rolls. Field customization requires only standard cutting tools:

Cutting Tool: Use a sharp, heavy-duty industrial utility knife or trimming blade.
Straight Cuts: Measure the target run and make a perpendicular 90-degree cut through the flexible, CFC-free molded PUR body and outer co-extruded polyurethane film skin.
Contoured Transitions: For continuous perimeter runs or mitered junction points, make precise angle cuts to ensure clean abutting seams without exposing the underlying substrate.

Step-by-Step Push-Fit Mounting Procedure

Knuffi Type O utilizes a tool-free mechanical friction-fit design that eliminates the requirement for separate mounting fasteners or liquid bonding agents during standard installations:

Step 1 — Edge Alignment: Position the profile at the starting point of the edge, aligning the central 1–2 mm slot directly over the sheet metal or structural edge.
Step 2 — Direct Press Insertion: Apply firm, manual pressure downward along the profile, pressing the 20 mm x 20 mm body onto the substrate until the edge seats fully against the base of the 10 mm deep internal slot.
Step 3 — Progressive Engagement: Work progressively down the length of the run, pressing the profile evenly to prevent buckling or air pockets along linear, curved, or contoured surfaces.
Step 4 — Final Seating Inspection: Visually inspect the completed installation along the full run to confirm uniform 10 mm engagement depth and proper retention against the flange.

Dimensional and Operational Installation Parameters

Parameter	Specification / Boundary
Profile Dimensions (W x H)	20 mm x 20 mm (0.79 in x 0.79 in)
Edge Thickness Compatibility	1.0 mm to 2.0 mm (0.039 in to 0.079 in)
Slot Insertion Depth	10 mm (0.39 in)
Mounting Method	Direct push-fit / friction-fit (tool-free)
Operating Temperature Range	-40 °C to +100 °C (-40 °F to +212 °F)
Fire Behavior Rating	DIN 4102 B2 / UL 94 HB compliant

Curved Geometry and Reusability

The flexible polyurethane body readily adapts to flat, contoured, and radius-curved thin-gauge edges found across automated machinery lines, logistics equipment, and manufacturing cells. If equipment layouts change or temporary access is required, the profile can be pulled off cleanly without damaging the underlying metal finish and re-clipped onto other compliant 1–2 mm edges. The reverse-printed polyurethane film skin protects safety marking colors compliant with ASR A1.3 / ISO 7010 during handling and withstands routine cleaning with a damp cloth or mild industrial detergent solutions.

Industrial Applications and Deployment Scenarios for Knuffi Type O Edge Protection

Knuffi Edge Protection Profile Type O is engineered to shield exposed, hazardous sheet metal rims and thin structural edges across heavy-duty industrial, automated, and warehousing environments. Designed with a precise 20 mm by 20 mm profile cross-section and an integrated 10 mm slot depth, Type O installs directly onto edge profiles measuring 1 mm to 2 mm (0.039 in to 0.079 in) in thickness without requiring mechanical fasteners or adhesives.

Automated Machinery Lines and Robotic Cell Enclosures

In high-throughput manufacturing cells, automated machinery lines, and robotics stations, equipment covers and perimeter enclosures frequently feature thin metal chassis panels and access cutouts. Knuffi Type O slips over these 1 mm to 2 mm sheet steel or aluminum boundaries to create a resilient, impact-absorbing barrier. The co-extruded polyurethane body cushions incidental contact from line operators and maintenance technicians, preventing lacerations while shielding sensitive automated equipment housings from impact damage during tool handling and component loading.

Warehouse Logistics and Material Handling Infrastructure

Logistics facilities utilize Knuffi Type O along exposed picking mezzanines, structural steel framework edges, and metal storage bins. By capping sharp thin flanges and low-clearance perimeter lips, facility managers eliminate contact hazard zones near high-traffic pedestrian walkways. Because the profile remains fully flexible, it readily contours around curved metal edges and irregular corners found on sortation chutes, packaging benches, and mobile parts carts.

Perforated Cable Trays and Electrical Panel Protection

Industrial routing routes often expose sharp-edged cable trays and electrical panel punch-outs. Knuffi Type O is deployed to line these perforated steel and aluminum edges, preventing electrical cable jackets and data wiring from chafing or severing during pulling operations and continuous plant vibration. Being completely silicone-free, it is safe for use in automotive painting and sensitive electronics manufacturing areas where silicone contamination is prohibited.

Extreme Temperature and Cold Chain Environments

With an operational temperature range certified from -40 °C to +100 °C (-40 °F to +212 °F), Type O performs reliably across severe environmental variations. It maintains impact absorption and structural flexibility in deep-freeze cold storage warehouses, refrigerated processing rooms, and outdoor logistics yards exposed to moisture and UV radiation without cracking or degrading.

Application Suitability Matrix

Deployment Environment	Target Substrate / Edge Type	Functional Safety Benefit
Automated Production Cells	1–2 mm sheet metal chassis, inspection hatch cutouts	Impact dampening, personnel pinch/cut injury prevention
Warehouses & Logistics	Structural steel flanges, metal storage bins, pick stations	Eliminates sharp-edge laceration risks along walkways
Cable Routing & Utilities	Perforated cable trays, metal raceways, panel knockouts	Prevents wire jacket abrasion and mechanical cable wear
Cold Chain Facilities	Refrigerated partitioning, cold storage door frames	Thermal stability from -40 °C to +100 °C without material embrittlement

Temporary Guarding and Reconfigurable Tooling

Because Knuffi Type O uses a tool-free push-on design without permanent adhesives, it can be trimmed to size with a utility knife, pulled off, and remounted during line retooling, machinery reconfigurations, or routine facility maintenance without damaging the underlying substrate.

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SKU	KTI16007003KPKO	KTI16007002TY0D	KTI16007002CPA+	—
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Price (excl. GST)	₹ 2,824.88 excl. GST	₹ 3,114.05 excl. GST	₹ 3,515.81 excl. GST	—
GST %	18.00%	18.00%	18.00%	—
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