Proper installation of the KTI Traffic Light Bons Light With Cluster (Model Ref: KTI16029001BESL) ensures optimal sightlines, long-term structural stability, and reliable signaling operation across industrial roadways, security access points, weighbridges, and toll facilities. The complete signal system includes the dual-aspect cluster head, dedicated mounting pole, controller unit, and electrical connectors designed for rapid field deployment.
Structural Support and Pole Mounting
The signal system utilizes a heavy-duty mild steel (MS) mounting pole measuring 15 feet in length with an outer diameter (OD) of 75 mm and a wall thickness of 2.5 mm. When planning site civil works, the pole foundation must be prepared to anchor the 15-foot structural mast securely against ambient wind loads and roadway vibrations.
The dual-aspect signal head housing is fabricated from powder-coated mild steel (MS) and accommodates two 300 mm diameter aspect units (one Red cluster and one Green cluster). Fasten the signal enclosure to the upper section of the 75 mm OD pole using the matched hardware provided. Align the 300 mm optical aspects directly toward incoming vehicular lanes to capitalize on the system's 500-meter visibility range and high-output luminous intensity (>250 cd).
Electrical Wiring and Power Infrastructure
The Bons Light cluster signal operates on a standard high-voltage single-phase feed of 230 V AC with an operational tolerance of ±20%. Because the system utilizes high-efficiency LED arrays (127 ultra-bright LEDs per aspect), total power consumption remains exceptionally low at 10 W.
- Power Termination: Route the 230 V AC (±20%) mains supply through the internal cavity of the 75 mm OD MS pole to protect field wiring from weather exposure and physical abrasion.
- Connector Assembly: Terminate the supply lines to the included system connectors, ensuring dedicated circuits for the independent Red and Green cluster aspects.
- Grounding: Ensure the structural MS pole and powder-coated MS housing are effectively grounded in accordance with standard industrial facility electrical practices.
Controller Setup and Operational Modes
The system package includes a signal controller unit compatible with both manual switching and automated traffic sequencing. Connect the signal head leads to the corresponding output terminals on the controller:
- Manual Operation: Wire the controller to remote push-button switch stations or manual selector panels for operator-controlled access at security checkpoints, factory gates, or single-lane weighbridges.
- Automatic Operation: Connect the controller to automated timing modules, vehicle loop detectors, barrier gate relays, or automated parking and toll management infrastructure for hands-free traffic cycling.
Installation Specification Matrix
| Installation Parameter | Specification / Requirement |
|---|---|
| Signal Housing Material | Mild Steel (MS), Powder-Coated Finish |
| Aspect Diameter | 300 mm (2 Units: 1 Red, 1 Green) |
| LED Configuration | 127 Ultra-Bright LEDs per Cluster Aspect |
| Pole Dimensions | Length: 15 Feet | Outer Diameter: 75 mm | Wall Thickness: 2.5 mm |
| Pole Material | Mild Steel (MS) |
| Operating Voltage | 230 V AC (±20%) |
| Power Consumption | 10 W |
| Operating Configuration | Manual Switch or Automatic Controller Interfacing |
| Package Inclusions | Signal Head, 15 ft Pole, Controller, Connectors |
Once mechanical fastening and electrical terminations are complete, test both 127-LED cluster units sequentially using the controller to verify that the Red and Green aspects switch cleanly without voltage fluctuation across the 230 V AC supply line.
