Installation and Commissioning Guide for Bons Light TS 200RG

Proper installation of the Bons Light TS 200RG 200 mm dual-cluster traffic signal light ensures dependable operation across traffic lanes, industrial access gates, and toll booths. The signal unit is engineered for structural integration using standard pole mounts or structural frameworks, powered by either mains or low-voltage DC supplies.

Mechanical Mounting and Housing Orientation

The Bons Light TS 200RG features a robust mild steel (MS) powder-coated enclosure configured with a front and back structural orientation. Mechanical positioning should be planned to optimize line-of-sight visibility for oncoming vehicle operators or pedestrians across target distances of 300 meters or more.

• Structural Attachment: Secure the signal head using the included heavy-duty mounting clamp. The clamp assembly fastens directly to the mild steel housing and attaches to compatible vertical or horizontal poles, gantry masts, or toll booth frame structures.
• Aspect Positioning: Align the dual 200 mm aspect housing vertically so that the single Red LED cluster (61 LEDs) and single Green LED cluster (61 LEDs) are correctly oriented in accordance with site traffic protocols.
• Fastener Integrity: Ensure all mechanical bolts on the mounting clamp are tightened evenly to hold the housing firmly against vibration from passing heavy vehicle traffic and operational site conditions.

Electrical Integration and Power Connections

Electrical interfacing is performed via the supplied heavy-duty electrical connector. The Bons Light TS 200RG is engineered to operate on multiple standard power inputs, providing integration flexibility across various infrastructure setups.

• Operating Voltage Verification: Confirm the incoming power supply matches one of the supported operational voltage ratings: 230 V AC (±20%), 12 V DC, or 24 V DC.
• Wiring Termination: Terminate power leads into the dedicated connector supplied with the unit. Route wiring through protective conduit into the terminal points to prevent mechanical abrasion or moisture ingress.
• Energy Consumption: The solid-state LED arrays draw a low operational load of 10 W, permitting connection to centralized traffic management circuits, auxiliary power units, or DC battery banks without overloading feed lines.

Controller Setup and Functional Testing

The Bons Light TS 200RG system includes a dedicated manual traffic signal controller designed to manage switching between the 61-LED Red cluster and the 61-LED Green cluster.

• Controller Integration: Wire the signal connector leads directly to the output terminals of the supplied manual controller unit.
• Switching Verification: Test manual control inputs to verify rapid, clear transitions between the Red stop aspect and the Green go aspect.
• Luminous Output Check: Inspect both 200 mm aspect lenses from the target approach line (up to 300 meters) to confirm each cluster delivers full luminous intensity (>150 cd) with complete illumination across all 61 ultra-bright LEDs.